🔧 Key Features – Industrial Conveyor Trainer Kit
✅ PLC-Based Conveyor Control
— Operated with Siemens S7-1200 PLC for industrial-grade automation.
— Supports multiple conveyor logic modes (manual, automatic, and error
simulation).
✅ Servo Motor Drive System
— 24 V DC industrial servo motor with PLC-compatible control card.
— PWM speed control for adjustable conveyor speed.
✅ Product Detection & Counting
— High-accuracy proximity sensor for product counting.
— Real-time count display on digital counter and HMI.
✅ Non-Contact Temperature Measurement
— Infrared laser temperature sensor with RS-485 Modbus RTU communication.
— HMI display of live product surface temperature.
✅ Error Detection & Indication
— Audio alert via industrial buzzer.
— Visual fault indication using LED signal lamp.
— Simulated fault modes for training (sensor fail, temperature over-limit, jam
detection).
✅ HMI Integration
— Touch-based HMI for live monitoring and control.
— Display of conveyor speed, product count, and temperature data.
✅ PROFINET & Modbus Communication
— Supports PROFINET for PLC-HMI networking.
— Modbus RTU integration for RS-485 temperature sensor.
✅ Safety & Emergency Control
— Emergency stop pushbutton with relay-based safety logic.
— Overload and over-temperature protection.
🎓 Learning Outcomes
• Understand PLC-based conveyor
automation principles.
• Learn servo motor control with PWM and PLC integration.
• Program and configure product counting logic using proximity sensors.
• Acquire skills in RS-485 Modbus sensor communication and data handling.
• Design HMI screens for conveyor monitoring and control.
• Implement fault detection, alarms, and safety interlocks.
• Gain experience in PROFINET/Modbus industrial communication protocols.
• Apply automation concepts to real-world smart manufacturing scenarios.
Spear
Materials and Equipment
v Controller – Siemens S7-1200 PLC (Fully
programmable, Ethernet/Profinet communication).
v Power Supply – 24 V DC system voltage (with
regulated internal 24 V DC supply for sensors and PLC I/O).
v Drive System – Industrial Servo Motor (24 VDC/
220VAC) with high-torque gear assembly.
v Servo Interface – PLC-compatible servo control
card.
v Speed Control – Servo PWM speed controller for
conveyor speed adjustment.
v Product Counting Sensor – Inductive or
capacitive proximity sensor (NPN/PNP, 24 V DC).
v Product Temperature Sensor – Non-contact
infrared laser temperature sensor with RS-485 Modbus RTU output (Configurable
address, baud rate).
v Digital Counter Display – 7-segment or LCD type,
4–6 digits, for real-time product count (supports reset).
v Error Indication – Audio – 24 V DC industrial
buzzer for fault alerts.
v Error Indication – Visual – 24 V DC LED signal
lamp (Red for error, Green for normal operation).
v Safety Features – Emergency stop pushbutton,
overload protection.
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